Rosswag Engineering Aktuell

Unsere aktuellen Beiträge aus den Rubriken News, Materials Monday, Veranstaltungen und Publikationen:

One Powder fits all?

One size does NOT fit all ❌ Discover the power of tailored particle size distributions in #MetalAM 🛠️ #MaterialsMonday When it comes to metal #AdditiveManufacturing, the choice of powder particle size can significantly impact the microstructure and, ...

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Symposium Additive Fertigung

🤝Rosswag Engineering is excited to be part of the local "3. Symposium Additive Fertigung" at the Kulturhalle Remchingen on June 21, 2024 Our colleague Philipp Schwarz will be sharing valuable insights into the basics of LPBF and EBM processes. ...

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Digital Image Correlation during Fatigue Testing

🔍 Revealing Strain and Stress with Digital Image Correlation (DIC) During #MetalAM Fatigue Testing 🌟🛠️ #MaterialsMonday Our cutting-edge fatigue testing setup, compliant with DIN 50142, offers rapid cycle testing up to 50 Hz—transforming a full ...

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LPBF Machines still running!

🎉 Celebrating Labor day tomorrow - and only our SLM systems keep on working 💪 While our team enjoys a well-deserved break tomorrow, our hardworking Nikon SLM Solutions machines are keeping the lights on and the metal flowing. These powerhouse printers ...

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R&D Projects Newsletter

Insights from our cooperate R&D Projects at Rosswag ⚛️ In our latest newsletter we delve into our R&D projects, which are setting benchmarks in innovative markets. With a strategic focus on Fuel Cells and Hydrogen technologies alongside pioneering ...

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Rosswags Special Alloys on PROTIQ Marketplace

#MetalAM Parts with our Special Alloys Now Available on PROTIQ Marketplace! 🚀 🌟 Exciting News for the Metal Additive Manufacturing Community! 🌟 Rosswag Engineering has expanded its reach by listing special alloys on the PROTIQ Marketplace. This includes ...

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ERBE F&E Projekte

ERBE: Energy-efficient and resource-saving coating of tribologically stressed surfaces using extreme high-speed laser cladding. Rosswag is responsible for the production and powder characterization of a new, lead-free, copper-based sliding material. ...

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WUe-FluB F&E Projekt

WUE-FLUB: Heat exchanger for an aircraft with fuel cell drive - Development and testing of an innovative AM lightweight heat exchanger for cooling heat flows in mobility applications. Together with Hülsenbusch Apparatebau, Leibniz Universität Hannover, ...

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AluScal F&E Projekt

ALUSCAL: Lightweight design with high-strength aluminium-scandium alloys for hydrogen mobility, aviation and automotive applications. A hydrogen valve from Argo-Anleg GmbH serves as a pilot application. For the production of semi-finished products ...

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OptiAdd F&E Projekt

OPTIADD: OPTIMIZED PROCESS CONTROL WITH INNOVATIVE LASER EXPOSURE STRATEGIES Normal stripe exposure quickly reaches its limits - especially when it comes to materials that tend to have high residual stresses. In the research project OptiAdd we are developing ...

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Cooperation with VDM Metals for Alloy 699 XA

🚀 Exciting Partnership Alert! VDM Metals & Rosswag Engineering Join Forces in Metal 3D Printing 🚀 #MaterialsMonday Thrilled to announce a strategic partnership between VDM Metals and Rosswag Engineering! Together, we're pushing the boundaries of ...

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Circular Economy at Rosswag

♻️ Embracing the #MetalAM Circular Economy since 2016 #ThrowbackThursday In 2024, the buzz is all about the circular economy, especially in the Additive Manufacturing (AM) industry. At Rosswag Engineering, we are not just participants but pioneers ...

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IPA Anwenderforum Additive Produktionstechnologie Berlin

🌟 Exciting times at the Anwenderforum Additive Produktionstechnologie! Our experts Michael Flamm and Philipp Schwarz are currently at #Arena2036 in Stuttgart, mingling with over 100 experts from across Germany. Hosted by Fraunhofer IPA, this prestigious ...

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High-temperature Pressure Equipment with 316L

🌟 Exciting News in High-Performance Pressure Equipment Manufacturing! #MaterialsMonday We're thrilled to announce a significant advancement in the certification of pressure equipment for 316L: The operating temperature will be extended from -196 °C ...

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Silver Sponsoring of KARaceIng with Aheadd CP1 parts

Exciting Times with Aheadd CP1 at Rosswag Engineering! 🚀 We're thrilled to announce our role as a silver sponsor for KARaceIng's 2024 Formula Student team! Our collaboration has enabled us to further explore the potentials of Aheadd CP1, a high-performance ...

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New Materials - New Applications

New materials = New applications! 🚀🌟 #MaterialsMonday Terry Wohlers from Wohlers Associates, Powered by ASTM International highlights that the future of #AdditiveManufacturing hinges on material innovation. We want to lead this revolution with our ...

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IPA Anwenderforum Additive Produktionstechnologie

Exciting times ahead as Rosswag Engineering gears up for the "Anwenderforum Additive Produktionstechnologie" in Stuttgart, happening from 16th to 17th April 2024! 🚀 Join us in exploring the cutting edge of metal additive manufacturing, where ...

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AM Forum Berlin Insights

Our Insights from the 8th AM Forum The AM Forum 2024 in Berlin has wrapped up, leaving a significant mark on the Additive Manufacturing industry. The event, known for bringing together experts, innovators, and thought leaders, shed light on current ...

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Material Qualification misconceptions

Slow Material Qualification in #MetalAM? Rosswag Engineering Disagrees 🙅‍♂️ #MaterialsMonday Some misconceptions from the article: formnext.mesago.com ❌ "… it takes around three to four years to develop a new metal alloy for additive ...

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Reflection Insights 8th AM Forum in Berlin 2024

🎉 Exciting times in Berlin! Our colleagues Gregor and Philipp just wrapped up two incredible days at the 8th AM Forum. A melting pot of innovation, where the future of Additive Manufacturing takes center stage. 🚀 From high-quality presentations to ...

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Nickel-based Superalloys

At Rosswag Engineering, we're proud to showcase our diverse portfolio of Nickel-Based Materials, each tailored to meet the demanding needs of different industrial applications. Our selection includes Alloy 718, Alloy 625, Hastelloy X, Alloy 699 XA, ...

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Meet us at the 8th AM Forum in Berlin

Unlocking the Future of Metal Additive Manufacturing at the 8th AM Forum in Berlin 🚀 Meet Gregor Graf and Philipp Schwarz at the 8th Additive Manufacturing Forum in Berlin next week. This is your golden opportunity to dive deep into the latest trends, ...

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316L Fatigue Testing Results

🚀 Unlocking Durability in Metal AM: A Leap in 316L Fatigue Testing! 🚀 We've taken a big stride in #MetalAM with our latest results from fatigue testing on 316L stainless steel, utilizing our unique flat bending fatigue test according to DIN 50142. ...

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Embrace Innovation in Cooling Channel Design with Metal AM!

Embrace Innovation in Cooling Channel Design with Metal AM!🚀 Ever thought about how advanced cooling channel geometries can revolutionize your manufacturing process? Metal Additive Manufacturing (AM) offers unparalleled flexibility, allowing for ...

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Certified AM Pressure Equipment

Strong collaboration unlocks certified AM Pressure Equipment potential! #MaterialsMonday TÜV SÜD and Rosswag Engineering have teamed up for many years to pioneer the future of certified Additive Manufacturing for pressure equipment. This collaboration ...

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Drill around the corner

🚀 "You cannot drill around the corner?" But with Additive Manufacturing, you can virtually bend the rules of design! 🛠️ Imagine a world where your design constraints are not limited by traditional manufacturing methods. #MetalAM is revolutionizing ...

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AISI 4140 Q&T Steel for Industrial Applications

Unlock the full potential of industrial parts with our third most printed material 🗝️🏭 Dive into the future with AISI 4140 / 1.7225 / 42CrMo4 Q&T steel from Rosswag Engineering, specifically qualified and optimized for 3D printing applications. ...

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800 parts in a single LPBF build job

Celebration Time at Rosswag Engineering: A New Record! 🎉#FunFactFriday Who said #MetalAM is not ready for series production ❓ Our team has recently shattered previous limits by successfully printing over 800 customer parts in a single build job! ...

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Conferences & Exhibitions 2024

Conferences and trade shows are the perfect opportunity to make new and cultivate old contacts. Discussing innovative ideas in person and learning about the latest developments in the AM industry is always beneficial. That's why Rosswag is part of the ...

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High Performance Heat Exchanger

#ThrowbackThursday 🚀🔙 Remember 3 years ago when 400 hours of laser time 💥 on our LPBF machines felt like a marathon? We've come a long way since then! Our journey from pushing 400 hours of laser time 💥 without a break to revolutionizing heat exchanger ...

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KIT and phinc visiting Rosswag

🤝 Exploring New Horizons: Intelligent Sensor Systems in CNC Machining In a recent collaborative discussion, KIT and phinc joined forces with Edelstahl Rosswag and Rosswag Engineering to explore the potential of integrating intelligent sensor systems ...

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Fatigue testing at Rosswag Engineering

🛠️ At Rosswag Engineering, we're revolutionizing fatigue testing with our innovative system! 💪 Compared to traditional laboratories, our solution offers a quicker, more cost-effective but reliable testing solution. Laboratory Testing Inc. (LTI) recently ...

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Metal AM for Sustainability

🚀 Exploring the Frontier of Sustainable Engineering Applications with Metal AM 🚀 #MaterialsMonday In our relentless pursuit of innovation, we're thrilled to spotlight our latest sucess regarding the R&D project "ERBE", which focuses on ...

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Moisture: A Silent Saboteur in Metal AM!

😈 Moisture: A Silent Saboteur in Metal AM! #MaterialsMonday In the intricate world of Laser Powder Bed Fusion (LPBF), even a low percentage of moisture can be a foe to tool steels. Why? Moisture, often overlooked, can lead to the formation of cracks ...

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Academia meets Industry: Lecture at Hochschule Pforzheim

Academia Meets Industry in Metal AM 🎓🏭 Our colleague Michael Flamm gave an inspiring lecture at Pforzheim University, bringing real-world insights into the dynamic world of Metal Additive Manufacturing (AM). 🌟 Michael's talk highlighted the incredible ...

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Metal AM Material Landscape

Which Metal Dominates the 3D Printing Market ❓ #MaterialsMonday 🌟 Exciting times in the metal additive manufacturing (AM) world! A recent analysis by Additive Manufacturing Research (AMR) reveals fascinating trends in metal usage in 3D printing. Let's ...

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Manufacturing Execution System AddiPlan for Metal AM

🚀 Embracing the future with AddiPlan! This Manufacturing Execution System (MES) by NuCOS and Rosswag Engineering is a game-changer in the Metal Additive Manufacturing world. 🌐 🔍 AddiPlan streamlines the entire manufacturing process, from managing ...

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10 Technology Highlights in Additive Manufacturing by 3D Adept

Exciting times for the Additive Manufacturing World! 🔥 We just came across this insightful article from 3D Adept about the "10 Technology Highlights of 2023 that Shaped the Additive Manufacturing World." In an industry where precision ...

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Fatigue Testing with Constellium Aheadd CP1

🚀 Exceeding Performance Standards with Rosswag's Fatigue Testing #MaterialsMonday When it comes to metal AM, the true test of innovation is endurance. Regarding the results of fatigue tests by Constellium, which where presented by Ravi Shavani last ...

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Annual Review 2023

2023 is about to end and we look back once again on a more than successful year 2023 💥 We've prepared a small video for our annual #MetalAM highlights. The best is yet to come in 2024 🚀

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Best of 2023 Newsletter

What a team! What a year! 2023 comes to an end 💥 The year 2023 is almost over and we are looking back on many highlights. Thanks to all partners and customers for your trust and positive feedback throughout the year! Read the newsletter to get insights ...

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Powder Moisture

💧 Powder moisture ❌ An often underestimated problem in the #MetalAM process chain #MaterialsMonday Correct powder handling is crucial for the subsequent component quality in the LPBF process. If metal powder comes into contact with the ambient air, ...

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Certified pressure equipment

Your pressure equipment can not be 3D-printed, because of the missing certification ⁉️@Rosswag Engineering cooperated with TÜV SÜD to change this in accordance with the Pressure Equipment Directive (PED) 🚀 Read the article to learn more about: ...

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R&D Project OptiAdd Status Meeting

OptiAdd R&D meeting to develop the next generation of optimized laser exposure strategies for #MetalAM 🚀 🤝 Yesterday we welcomed the project partners of the R&D project OptiAdd in Pfinztal. 💡 OptiAdd: Optimized process control with innovative ...

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Strenghtening mechanisms of Specialis

💡 Deep dive into the strengthening mechanisms of world's hardest LPBF maraging tool steel Specialis® on #MaterialsMonday Kudos to our partners at IAM-WK: Institute for Applied Materials, KIT and especially Niki Nouri for publishing the great research ...

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Nickelaus is coming

🎅🏻 Nickelaus is coming and brings two new nickel based superalloys for high-demanding applications 🚀 Nickel based alloys can be used for highly loaded applications under elevated temperatures such as turbines, heat exchanger, turbochargers, crackers ...

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Team Engineering goes Crazy Golf

This is how Rosswag Engineering starts the christmas season 🎅👨‍🚀🛸👾 That's why we all went out for some little pre-christmas activities starting with a tournament of crazy golf 🤪⛳ 🏆 Congratulations to Philipp Schwarz, who pulled out the most ...

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Materials for Heat-Exchangers and Pressure Equipment

How to produce functional optimized heat exchangers according to pressure equipment directive by #MetalAM ⁉️ Learn more in cooperation with TÜV Süd on #MaterialsMonday 3D-printed pressure equipments and heat exchangers need suitable materials and statistical ...

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Industrial Lecture at KIT 2023

👨‍🏫 Training the next generation of engineers for #MetalAM at Karlsruher Institut für Technologie (KIT) Many thanks to wbk Institute of Production Engineering for the opportunity to give an industrial lecture to highly motivated students. Gregor ...

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Material Reference Data

Is your #MetalAM process state of the art ❓ Reliable reference material data is the key to new high-end applications in #MetalAM ☝️ Bundesanstalt für Materialforschung und -prüfung has published reference material data for titanium, nickel and stainless ...

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VDMA Power2X Konferenz Frankfurt

Last week the VDMA #P2X Conference took place in Frankfurt. Our colleagues Dr. Daniel Beckers and Philipp Schwarz attended the high-level conference to strengthen our knowledge in Power2X applications. Our partner Dr. Wolfgang Bender from Hülsenbusch ...

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FormNext Review Newsletter 10/23

Learn more about the topics of Rosswag Engineering at FormNext. 🔗 Read the newsletter of our FormNext review: Newsletter 🔗 Subscribe to our monthly newsletter

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Canada Makes at Rosswag

🌍 We had the honor to host a visit from Canada Makes on Monday the 6th November just before #Formnext. For the group that's formed to promote the adoption of Additive Manufacturing in Canada, Rosswag Engineering showed the possibilities of the in-house ...

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VDM Alloy 699 XA

VDM Metals Group VDM® Alloy 699 XA now qualified at Rosswag Engineering #MaterialsMonday This nickel-chromium-aluminum alloy patented by VDM Metals is characterised by an excellent metal dusting resistance and a pretty interesting material for ...

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A visit from Korea for our Blue Power Atomizer from Indutherm

🌍 Last week during FormNext, a group from Korea visited our company for our Blue Power Atomizer from Indutherm. Our Atomizer is successfully operating since 2017 and Rosswag Engineering has already qualified over 50+ materials for our #3dprinting processes. ...

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Formnext Dankeschön 2023

Ein großes Dankeschön an alle Partner, Kunden und Besucher, die unseren Rosswag Engineering Stand auf der Formnext besucht haben - Hier entstehen Ideen für interessante Projekte, neue Ideen und auch allgemeiner Austausch. FormNext💪 Ein besonderes Dankeschön ...

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TÜV SÜD Druckgeräte

Druckgeräte für die chemische und pharmazeutische Industrie werden zunehmend additiv gefertigt. So lassen sich komplexeste Geometrien mit hoher Funktionsintegration in kurzer Zeit realisieren. Bei Rosswag Engineering dokumentiert die Zertifizierung durch ...

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Test the worlds hardest LPBF tool steel: Specialis®!

Interested in testing our Specialis®? World's hardest maraging tool steel for LPBF is ready to be send out to you! 📈 Learn more at #MaterialsMonday Rosswag Engineering did build test samples to be send out to anyone who is interested into challenging ...

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Last chance Formnext

Last chance 👋 Visit us at Formnext - Where ideas take shape 👉 12.0-C38

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AM is cool - all around the corner, right?

You cannot drill around the corner ⁉️ A fixed rule for decades! But Additive Manufacturing is changing the world of functional optimized design. Flow-optimized cooling channels enable higher performance, targeted cooling of specific areas, and near-contour ...

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100.000 Metal AM Parts produced

WOW 😮 Next milestone achieved! 100,000+ #MetalAM parts produced since 2014 🥳 … with more than 50 different materials 🚀 Big shoutout to our Rosswag Engineering team for processing 100.000+ metal parts through one of the world's most holistic ...

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Aluminium Alloy Aheadd CP1 approved for Formula 1

Did you know our qualified material Aheadd CP1 by Constellium did get approved by Formula1 starting 2024? #MaterialsMonday Rosswag Engineering already qualified Aheadd CP1 with various specimens and is ready for new applications! Here are some key ...

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Beam Shaping: Endboss for Engineers?

Will beam shaping be the future of #MetalAM ❓ Or the endboss for engineers ❓ 👊 The engineers of Rosswag Engineering are prepared to battle any process qualification coming, also if the endboss is equipped with beam shaped lasers! 💥💥💥 💡Good to know: ...

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MetalAM Magazine

🤷‍♂️ How to monetize LPBF data assets and double your output with a online marketplace ❓ The latest issue of Metal Additive Manufacturing Magazine is out now and Rosswag Engineering contributed another article about the exploitation of Metal AM ...

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Worlds hardest AM tool steel: Specialis

World's hardest maraging tool steel for LPBF is ready for prototypes and series production 📈 Learn more at #MaterialsMonday With a big batch of Specialis® metal powder according to our exclusive material specification on stock we can finally start ...

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Sponsoring der BADEN VOLLEYS SSC Karlsruhe

👊 Der letzte Härtetest, fast wie im 3D Druck bei finalen Parameterqualifizierungen! 👊 Rosswag Engineering drückt die Daumen beim Bounce House Cup in Hildesheim und unterstützt die BADEN VOLLEYS SSC Karlsruhe als Sponsor. 🏆Nächstes Wochenende steht ...

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Formnext 2023 meet us

Formnext is coming! Get your free ticket 🎫 We are looking forward to exhibit at Formnext again this year. The international industry highlight for 3D-Printing in Frankfurt! Visit us at our booth with presence of Rosswag Engineering and AddiMap ...

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Research for Sustainability

🌟 Exciting Innovation Alert! Learn how Project "ERBE" is transforming the industrial landscape towards a greener future 💚 Discover how Rosswag Engineering is revolutionizing piston drum coatings for high-pressure axial piston pumps, reducing ...

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WBK Herbsttagung 2023

🤝 Meet us on Thursday at the Herbsttagung 2023 by wbk Institut für Produktionstechnik, KIT … and listen to our two presentations: 👉 Our metal powder production manager Dr.-Ing. Daniel Beckers will talk about successful material development ...

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Certified Pressure Equipment

🚀 Additively manufactured and certified pressure equipment is empowering the uprising 💲 47.9 billion industry #MaterialsMonday Conventionally manufactured components for the process industry often have to meet the requirements of the European Pressure ...

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Optimat Network Participation

💥 OPTIMAT 💥 An innovation network to bring more optimized materials into Additive Manufacturing #MaterialsMonday Rosswag Engineering participated to push forward the development of additive manufacturing within a continuously growing consortium of ...

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HPEX Project Meeting

HPEX® meeting to discuss the upcoming projects for our high-performance heat exchangers 🚀 Together with our partners from Hülsenbusch and Leibniz Universität Hannover, we had a fruitful project meeting how to step up the game with our modular HPEX® ...

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Patent trends in AM materials

Patent trends in #MetalAM materials 📈 Can we expect an accelerated growth of new materials and alloys ❓ #MaterialsMonday According to a report from the European Patent Office there is a strong growth of metal alloy patents in the AM Industry. The polymer ...

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Pure Element Metal Powder

Sometimes it must be pure ☝️ #MaterialsMonday At Rosswag Engineering we are not only producing metal powder with standard and special alloys. From time to time we are also producing metal powders with pure elements like manganese, tin or iron. With ...

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Multi-parameter LPBF parts

One part and one material but tailored mechanical properties by LPBF processing ❓ Learn more about Muli-Parameter LPBF parts on #MaterialsMonday The optimized design of a component doesn't stop at its outer shapes. Next level in funcionally tailoring ...

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Additive Manufacturing of certified Pressure Equipment

Conventional pressure equipment has been approved by notified bodies for many decades. Additive manufacturing opens up new possibilities for functionally optimized design and performance of such pressure equipment, but again, extensive certification measures ...

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TEAM ENGINEERING

Yesterday Team Engineering had a lot of fun playing Soccer Golf!

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AluScaL project - New high-strength Aluminium-Scandium alloys

Rosswag Engineering, a leading supplier of special metal powders, high-quality components and qualification services in the field of Metal AM, participates in the R&D project AluScal: Lightweight design with high-strength aluminium-scandium alloys ...

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AM IN625 tensile strength at high temperatures

Unlock high temperature applications with superior mechanical properties of our IN625 #MaterialsMonday Nickel-based super alloys are widely used in Additive Manufacturing and high-temperature applications. At Rosswag Engineering we investigated the ...

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Optimized laser exposure strategies

OptiAdd R&D Project: Optimized process control with innovative laser exposure strategies on #MaterialsMonday Normal stripe exposure quickly reaches its limits - especially when it comes to materials that tend to have high residual stresses. In ...

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Solar-powered Additive Manufacturing!

Solar-powered Additive Manufacturing! ☀️ Many roofs of our production halls at Rosswag Engineering and Edelstahl Rosswag are equipped with photovoltaic systems. More than enough for Rosswag Engineering's production to operate to a large extent with ...

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Aheadd CP1 Process Parameter on AddiMap

Unlock new Aluminium #MetalAM Applications with Aheadd CP1 by Constellium #MaterialsMonday Our qualified Process Parameter for Aheadd CP1 is now available on AddiMap - The AM Platform for SLM Solutions systems. In contrast to the widely used industry ...

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Pressure Equipment with Additive Manufacturing

Learn more about additively manufactured components in accordance with the Pressure Equipment Directive 2014/68/EU! #MaterialsMonday Additive manufacturing offers enormous advantages for the production of complex geometries, for functional integration ...

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Aheadd CP1 Process Parameter on AddiMap

Unlock new Aluminium #MetalAM Applications with Aheadd CP1 by Constellium #MaterialsMonday Our qualified Process Parameter for Aheadd CP1 is now available on AddiMap - The AM Platform for SLM Solutions systems. In contrast to the widely used industry ...

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Frederik Zanger leaves for Professorship back to wbk Institut für Produktionstechnik, KIT In July, Frederik Zanger said goodbye after almost 4 years as Head of Mechanical Finishing at Edelstahl Rosswag During this time, he managed among many other ...

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Newsletter 07/23 Nickel Superalloys

💪 What's your super power? Nickel-based superalloys are widely used in Metal 3D-Printing. They can be used for demanding applications, especially in energy systems like gas turbines as well as at high temperatures, e.g. for heat-exchangers or complex ...

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LK-99 Super Conductor Hype

LK-99 - A super conductor at room temperature ❓ What a hype last week 😮 Are you as sceptical as the scientific community ❓ 🤔 We at Rosswag Engineering currently have no disruptive superconductor material qualified for #MetalAM 😥 But for example the ...

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Invar36 for Metal AM

You know the Invar effect❓ #MaterialsMonday The relative lack of thermal expansion in relation with temperature changes was even awarded with the Nobel prize in 1920 🏆 The Iron Nickel Alloy Invar 36 / FeNi36 / 1.3912 is currently equipped on one ...

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You cannot drill around the corner!

You cannot drill around the corner ❌ A fixed rule for decades. But additive manufacturing is changing the world of functional optimized design. Flow-optimized cooling channels enable higher performance, targeted cooling of specific areas, and near-contour ...

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Specialis tool steel ramps up

World's hardest maraging tool steel for LPBF is ramping up 📈 Learn more at #MaterialsMonday We received the first big batch of more than 300 kg Specialis® metal powder according to our exclusive material specification. Now we can finally start ...

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