Rosswag Engineering Aktuell

Unsere aktuellen Beiträge aus den Rubriken News, Materials Monday, Veranstaltungen und Publikationen:

Faster Parameter Studies with Materialise Process Tuner

Ultra fast LPBF Parameter Development with the new Materialise Process Tuner 🚀 Printing of LPBF parameter studies with DoE Methods can be very time-consuming in the preprocessing and data handling. With the new Process Tuner software from Materialise ...

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Stainless Steel World 2022

Master of Materials at Stainless Steel World Conference & Expo 2022 Our colleagues from Edelstahl Rosswag are representing our extensive knowledge and wide variety of materials, we provide to our customers. Open die forging, ring rolling, heat ...

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Ultrastrong titanium alloys

Highest specific strength 💪 Metal #3dprinting ultrastrong titanium alloys with an unique microstructure on #MaterialsMonday Applications in aerospace, automotive and energy industry all have one thing in common: The demand for high strength materials ...

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Agritech Supplier Summit

Is the agricultural industry is ready for Metal Additive Manufacturing ❓ Definitely yes 🚜 Our colleague Dr.-Ing. Daniel Beckers will hold a presentation on new materials for metal 3D printing at the 3rd Agritech Summit by Berlin Institute Supply ...

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Testing and Certifications Newsletter 09/22

It's all about Testing 🔍 and Certifications ✔️ The potential of Metal Additive Manufacturing is tremendous. But especially for high-demanding applications, comprehensive testing and analysis are key factors. The requirements for obtaining certifications ...

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LEGO with 316L

It doesn't always have to be a new #MetalAM material - playing LEGO with 316L on #MaterialsMonday Despite 316L is a well-known material since multiple years for the use in the LPBF process, there are always new possibilities to tune its properties ...

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#MaterialsMonday on tour

#MaterialsMonday on tour 🚌🗺️ at Alloys for Additive Manufacturing Symposium 2022 Gregor Graf and Philipp Schwarz are contributing the experiences and service portfolios of Rosswag Engineering and AddiMap to the symposium and collecting new ...

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TÜV Additive Manufacturer Recertification

Recertified as "Additive Manufacturer" by TÜV SÜD ✅ Last month, we extended the certificate as "Additive Manufacturer" for the upcoming year by TÜV SÜD. Rosswag Engineering passed the audit in 2020 for the first time. The ...

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Voxel-graded materials on AAMS 2022

Build a part with a uniform melt pool microstructure but modify the hardness locally by more than 20 % in-situ during LPBF processing ❓ Meet Gregor Graf and Philipp Schwarz at the "AAMS - Alloys for Additive Manufacturing Symposium 2022" ...

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AAMS 2022 Preview

Meet the material experts for #MetalAM at AAMS 2022 from 12th to 14th of September #MaterialsMonday Rosswag Engineering will participate in the "AAMS - Alloys for Additive Manufacturing Symposium 2022" organized by conference chairman Prof. ...

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Nickel-based Alloys for AM

Nickel-based alloys in #MetalAM are widely used and some are also very well researched. Most AM end users probably use Inc625 or Inc718. However, there are many new and qualified superalloys that can usefully expand the range of applications🚀 What ...

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Heat Exchanger Newsletter 08/22

Go hot ♨️ and cold 🧊 as you like it and read our Heat Exchanger Insights Newsletter 📰

When small installation spaces meet high-performance requirements, additive manufactured heat exchangers have many technological and economic advantages compared to conventional products. Learn more about our activities in this future-oriented field of #MetalAM applications.

Further Information:



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Video shooting for AddiMap

📹 Video shooting for AddiMap - The AM Platform done ✅ What's next ❓ We had a film team from Cinecore Motion Pictures at Rosswag Engineering to show and tell something about our current developments of AddiMap - The AM Platform. You will see ...

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High-Performance Heat Exchangers for Fuel Cell Applications

After more than three years, the research project MultiSchIBZ under the lead of OWI Science for Fuels gGmbH was successfully completed. The aim of the project was to reform diesel into a fuel gas for solid oxide fuel cells (SOFC) and the coupling with ...

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Cool down and relax

Cool down and relax 🍦😎 Get everything from a single source The temperatures outside are soaring 🌡️ And when unresolved supply chain issues are added to the mix during the summer months, it can make you sweat 😰 With just one call or ...

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Who cares about Metal AM materials?

Who cares about the diversity of #MetalAM materials ❓ #MaterialsMonday We see an increasing demand for special #MetalAM materials for new industrial applications and products. But the industrialization of #MetalAM is lagging behind because nobody ...

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Aluminium Cylinder Head

Next generation of aluminium cylinder heads for lean-burn process with internal cooling 💥 Maybe built in your future car from Ford Motors 🏎️ Project partners: Fraunhofer ICT, Ford Deutschland, FKFS - Forschungsinstitut für Kraftfahrwesen und Fahrzeugmotoren Stuttgart, BRIGHT Testing GmbH and Multitorch GmbH



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AISI 309 / 1.4828 for heat exchangers

On today's #MaterialsMonday we would like to introduce you our high-temperature steel AISI 309 / 1.4828 ♨️ This material was qualified at Rosswag to produce functional optimized, high-temperature heat exchangers as part of the funded MultiSchIBZ ...

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The art of 111 years sculpture

The art of 111 years sculpture 🗿 Custom #MetalAM logo to celebrate 111 years of Edelstahl Rosswag and Rosswag Engineering🥳 Carl Lukas Essig designed our 111 years of Rosswag sculpture. It showed our guests the different manufacturing processes ...

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Newsletter 07/22

It's all about networking 🤝 Read our events preview newsletter! Many people talk about the #fAMily when it comes to networking in the AM ecosystem. Especially the personal exchange with other companies and institutes about the advancements in AM ...

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Bronze coatings for plain bearings

Bronze coatings as solid lubricant for plain bearings 😮 Multi-Material application for #MetalAM In order to design a sustainable and resource efficient coating process, Rosswag Engineering produced several copper tin alloy powders by gas atomisation. ...

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Worlds first LPBF process parameter marketplace enters beta phase

Rosswag Engineering, a leading supplier of special metal powders, high-quality components and qualification services in the field of metal AM, is currently developing a LPBF process parameter marketplace to make the benefits of more productive parameter ...

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KIT Maschinenbautag 2022

Vortrag von Dr.-Ing. Sven Donisi auf dem KIT Maschinenbautag Die KIT-Fakultät für Maschinenbau veranstaltet den Maschinenbautag als Forum der Vernetzung der Karlsruher Maschinenbau-Institute, der partnerschaftlich verbundenen Industrieunternehmen ...

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Bronze alloy CuSn10 for Metal AM

Even though the Bronze Age is long gone we added the bronze alloy CuSn10 in our extensive #MetalAM portfolio because it is widely used in industry 🚀 CuSn10 exhibits high elongation at medium hardness with a good wear resistance. Additionally CuSn10 ...

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Fatigue Testing of AISI 4140

How to validate the fatigue strength of thin-walled #MetalAM parts made by a new material? #MaterialsMonday Do you know what happens to the fatigue performance of your #MetalAM parts due to varying process parameters or powder property changes and ...

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2. AM Symposium Remchingen

2. Sym­posium Addi­tive Ferti­gung - Ein Muss für die Fachwelt: Die Werkstoffe Metall und Kunststoff stehen in innovativen Vorträgen und bei 30 Ausstellern in der Kulturhalle in Remchingen im Mittelpunkt 📅 05.07.2022 📍 Kulturhalle ...

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AddiMap: Process Parameter Marketplace

Exciting news on #MaterialsMonday! All #MetalAM process parameters and material data will be available soon on the B2B marketplace of AddiMap - The AM Platform! Wait until Formnext - Where ideas take shape 2022 to join the marketplace community or ...

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We celebrated 111 years of Rosswag

111 years of Rosswag - That's a reason to celebrate 🎉 And so we did last weekend as you can see on the pictures 😉 In 1911, August Roßwag founded the company Rosswag GmbH. All 200 employees of Edelstahl Rosswag and Rosswag Engineering celebrated ...

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Newsletter 06/22

6 innovation awards won, 40 materials qualified for LPBF, more than 60,000 functional metal AM components produced, ... All this would not have been possible since 2014 without a team that has grown with the tasks and is now well-rehearsed. Get to ...

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AAMS 2022

Meet the material experts for metal additive manufacturing at AAMS 2022 MaterialsMonday This world-class event covers materials aspects of metal-based additive manufacturing technologies and is focused on the following topics: 🔵 Tailored alloys ...

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Forging Ahead - Article in Business Focus Magazine

Forging Ahead - Article published in Business Focus Magazine 📰 Head of Engineering Gregor Graf spoke with Dean Brown of CEO Media Group about Rosswag Engineering's traditional origins as a forging company and its innovative vision. Get insights ...

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CastForge 2022

Our colleagues from Edelstahl Rosswag - Master of Materials are currently at the CastForge in Stuttgart. This trade show focuses on castings and forgings and their machining. With the Additive Manufacturing division Rosswag Engineering we can usefully ...

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Pre-chamber spark plugs

These pretty cool pre-chamber spark plugs were printed for the R&D project MethMag with AISI 4140 💥 The quenched and tempered steel AISI 4140 (42CrMo4) is characterized by its high thermal conductivity and strength. It has a wide range of applications ...

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Upscaling MetalAM material diversity

When will we see an exponential scaling of MetalAM material diverstity ❓ Learn more on MaterialsMonday We are bullish, that the #MetalAM technologies need a broader material diversity to leverage its full technological and economic potential. ...

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R&D Project Opti-Add

🎛️ Every company in MetalAM wants to have full control of the own manufacturing processes. Next R&D project participation for Rosswag Engineering Topic of the BMWI funded Opti-Add project: Optimised process control in additive manufacturing ...

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Modified alloy compositions Metal AM 316L paper



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Sourcing new LPBF materials

You need a new material for a promising LPBF application ❓ Learn how to increase your sourcing efficiency on MaterialsMonday We believe that more qualified materials and better parameters will lead to more industrial applications and a faster technology ...

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Newsletter 05/22

Testing and Validation for Quality 📰 Metal 3D-Printing Insights Newsletter 05/22 by Rosswag Engineering Material testing and analytics are elementary processes for the reliable production of high-quality components in Metal AM. With our own material ...

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Additive Manufacturing of Copper

Copper is used by humans from circa 8000 BC - and is finally also processed by additivemanufacturing at Rosswag Engineering MaterialsMonday We did our preliminary parameter studies with pure copper on our small Alpha Laser system. 200 W on a 50 µm ...

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ISO 9001 / 14001 Recertified

We are pleased to have renewed the ISO 9001 and 14001 certifications with a successful audit by TÜV SÜD 🎉 The two divisions Edelstahl Rosswag and Rosswag Engineering are now recertified for the manufacturing, processing and sales of forgings, ...

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Forging Ahead - Article in Business Focus Magazine

Forging Ahead - Article published in Business Focus Magazine 📰 Head of Engineering Gregor Graf spoke with Dean Brown of CEO Media Group about Rosswag Engineering's traditional origins as a forging company and its innovative vision. Get insights ...

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Newsletter 05/22

Testing and Validation for Quality 📰 Metal 3D-Printing Insights #Newsletter 05/22 by Rosswag Engineering Material testing and analytics are elementary processes for the reliable production of high-quality components in Metal AM. With our own material ...

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Biden announces AM Forward program

President Biden is pushing AdditiveManufacturing demand with announced AM Forward program. But isn't there something missing 🤔 MaterialsMonday What the AM Forward program is intended to do for the AM community: 🔵 OEMs like GE, Lockheed, Raytheon, ...

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Awards for Innovation

💡 Don't forget to innovate in your daily routine 💡 Since we started our MetalAM business in 2014, we see the tremendous potential of this technology comes along with some barriers that will only be overcome by innovation. So we decided not ...

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Dont wait too long

Don't wait too long ⏳ Start your MetalAM journey now on MaterialsMonday with your qualfied materials and applications 🚀 With a little luck, even for free 🤑 We believe that more qualified materials and better parameters will lead to more industrial ...

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Heat-Exchangers for Hyperloop

MetalAM Plate Heat-Exchangers for Hyperloop applications ♨️❄️ Next generation of transportation is coming 🚄 Rosswag Engineering is a proud sponsor of the mu-zero HYPERLOOP team with innovative heat exchangers. These heat exchangers will ...

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Fatigue Testing of 42CrMo4

Metal powder impact on fatigue strength of thin-walled AISI 4140 parts ↕️ Learn more what happens if the PSD of your metal powder changes on #MaterialsMonday Best use-case of our novel system to test fatique performance of your thin-walled AM parts ...

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Industry Lecture at DHBW Stuttgart

👨‍🏫 Training the next generation of engineers for MetalAM at DHBW Stuttgart Gregor Graf and Daniel Beckers talked about the following topics: 🔵 Business transformation from open-die forging to MetalAM 🔵 State of the art analysis ...

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Special metal powders for AM

Various shades of special metal powders for a faster MetalAM industrialization on MaterialsMonday We believe that more qualified materials and better parameters will lead to more industrial applications and a faster technology adoption 💪🚀 ...

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TCT Materials Award Finalist

Wow 🤩 We are a finalist on TCT Awards 2022 🏆 Specialis® has been developed for the LBPF and DED processes, promising high temperature strength and high temperature hardness, and modifications preventing micro-cracking issues. It boasts an ...

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Rapid qualification of Metal AM materials

Case study with Materialise, Zeiss Industrial Metrology and Senvol 🤝 Rapidly Qualifying New Alloys and Parameters for Laser Powder Bed Fusion 🚀 Together with these high-level partners, we worked in an industrial collaboration for an end-to-end ...

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Presentation live at Rapid.Tech 3D

Most Wanted: New AM Metal Materials 👈 Join the presentation live at Rapid.Tech 3D No doubt for us since 2014 ➡️ The MetalAM industry needs more qualified materials to push the industrialization forward and enable more functional optimized applications ...

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Fatigue testing for Metal AM

Validating the quality of MetalAM parts via static tests and micrographs is better than nothing - but not sufficient for part fatigue 🤔 #MaterialsMonday How do you test the fatique performance of your materials and especially regarding functionally ...

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INVIRTA Workshop

Thanks to Patrick J. Masset for hosting the INVIRTA workshop related to steel powder materials for AM technologies yesterday 👨‍🏫 Our Head of Engineering Gregor Graf presented some insights regarding current activities of Rosswag Engineering: ...

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New Specialis® paper released

Hard, harder … Specialis® 🔨 New paper for our exclusive high-performance Specialis® tool steel is now available 🆕MaterialsMonday Do you want to optimize your thermally stressed moulds, dies or tools with conformal cooling channels? ...

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More Metal AM materials with AddiMap

Your material is not yet qualified for Metal AM ❓ Get a free qualification worth €50,000+ on AddiMap | MaterialsMonday How to get that ❓ 🔵 Go to www.addimap.com and participate at the survey 🔵 One of the materials with the highest ...

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Material Qualification for free

There is nothing for free ❓ Except a new MetalAM material qualification worth €50,000+ 🤑 How to get that ❓ 🔵 Go to www.addimap.com and participate at the survey 🔵 One of the materials with the highest demand will be qualified ...

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Metal AM materials selector

"… AM materials selector is seemingly highly sought by practitioners …" 🤔 MaterialsMonday Interesting outcome from the review paper "Alloy design and adaptation for additive manufacture". "Most materials ...

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Are you bored?

Are you bored? 🥱 Subscribe here for our MetalAM Newsletter: Don't miss our monthly updates regarding showcase projects, new materials or technology insights for our Metal 3dprinting activities! We promise you won't regret it 🤞 And good ...

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Tailored Metal AM materials

You want it hard or soft ❓ Tailor the mechanical properties of your material to use full potential of the #MetalAM process ❗ Learn more on #MaterialsMonday Why just use the LPBF process for the production of complex parts, when you can also realize ...

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New Website Layout

🆕🆕🆕 Website 🆕 Content 🆕 Materials 🆕 Reference Projects 🆕 Pictures 🆕 Videos 🆕🆕🆕 Following the motto "All good things are worth waiting for" we finally finished a big update to our website 🥳 We hope you like ...

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Newsletter

📰 You didn't receive our newsletter yesterday ❓ Shit happens 💩 🚨 Subscribe here for the upcoming newsletters: Don't miss our monthly updates regarding showcase projects, new materials or technology insights for our Metal #3dprinting ...

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Materials overview

You want to have a look at our extensive MetalAM material portfolio ❓ Come to our new subsite on #MaterialsMonday Have a first look in 🇩🇪: www.rosswag-engineering.de Google helps until we publish the translated English version: www-rosswag--engineering-de ...

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Telescope Parts

Looking at the stars 🌟 with #MetalAM parts from Rosswag Engineering These unspectacular parts are used in the support structure of 6 m mirrors in two telescopes from VERTEX ANTENNENTECHNIK GmbH to observe in the millimeter and submillimeter range ...

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Nickel based Superalloys for demanding applications

MetalAM and nickel-based superalloys are the perfect combination for high-end applications - especially in demanding temperature ranges and extreme enviroments🚀 At Rosswag Engineering we have several nickel-based alloys in our material portfolio ...

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Support-free 3D-Printing

Can you keep up with a crab 🦀 when it comes to support-free 3D-Printing ❓ Since the initial marketing campaign of Velo3D this topic was discussed all around the #MetalAM industry by SLM Solutions, EOS and many more. Beneath optimized process ...

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Fatigue Testing for Metal AM 42CrMo4 1.7225 Flat bending

↕️ Shake it like a … Q&T steel for highly dynamic applications on #MaterialsMonday How do you test the fatique performance of your materials and thin-walled parts ❓ We took our exclusive MetalAM Q&T steel 42CrMo4 / 1.7225 / ...

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Fast-forward material qualifications Holistic Metal AM

Fast-forward #MetalAM material qualifications ⏩ The provided value of our process chain is more than just the linking of the single processes #MaterialsMonday Our vision since 2014: Build the world's most efficient qualification framework for new ...

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Special metal powder production

How to produce special metal powders for MetalAM processes ❓ You just need raw material, an atomizer, powder processing, quality assurance, certifications and … and … 🤪 Our atomizer and our holistic process chain is certified by ...

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Heat recovery turbine

Who said again that #MetalAM is not suitable for highly dynamic applications ❓ Rotating #MetalAM turbine for heat recovery with 50.000 rpm 🌀 Fraunhofer ICT, Bright Testing and Rosswag Engineering developed within the funded R&D project RWN-Mobil ...

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Student Job available

Are you a student ❓ Interested in #MetalAM and platform business ❓ Student job(s) at Rosswag Engineering available 🚀 Possible tasks: ✅ Participation in the development of our B2B Platform Ecosystem for #MetalAM together with NuCOS and Nicolas ...

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Ready for pressure equipment

How to produce parts by MetalAM according to the pressure equipment directive ❓ You definitely need a lot of samples and some statistics before 📊 MaterialsMonday When being certified by TÜV Süd for the production of high-quality metal powder ...

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Invar36 for optoeletronics and sensor systems

You know the Invar effect ❓ The relative lack of expansion with temperature changes was even awarded with the Nobel prize in 1920 🏆 MaterialsMonday The Iron Nickel Alloy Invar 36 / FeNi36 / 1.3912 is currently equipped on one of our MetalAM LPBF ...

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Enhanced grooving tools by Metal AM

📈 Improve the productivity of your grooving processes by more than 20 % and "save over €400,000 🤑 a year" with #MetalAM cutting tools from ARNO and Rosswag Paper released by wbk Institut für Produktionstechnik regarding the "Enhancement ...

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ceramitec conference presentation Daniel Beckers

Presentation from Daniel Beckers at Ceramitec conference 2021 about "Efficient Production and Qualification of New Materials for the LPBF Process" Based on results of our international R&D projects, our Head of Metal Powder Production ...

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Increase material variety Metal AM Forum MaterialsMonday

Will the industrialization of #MetalAM ❌ fail ❌ because nobody wants to take the costs and risks for material qualification ❓ #MaterialsMonday Harsh statement - but we see some strong indications: ❌ System providers focus on system sales and ...

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Specialis® Datasheet

Hard, harder … Specialis® 🔨 The datasheet for our exclusive high-performance maraging hot-work tool steel is now available 🆕🎉#MaterialsMonday Do you want to optimize your thermally stressed moulds, dies or tools with conformal cooling ...

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Exponential Growth of AM Material Patent Applications

Exponential growth of AM material patent applications ➡️ Is the exponential growth of qualified AM materials for industrial systems the next step ❓ 📈 The number of metal AM material patent applications increased from 163 to 532 in the years ...

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Rosswag adds fourth LPBF system to expand AM capabilities

MaterialsMonday 🔨 New high-strength tool steel alloy Specialis® featured in the x-technik Magazine 📰 With the AM alloy Specialis®, Rosswag has the exclusive access to a new solution for high-strength tooling applications in its unique ...

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Happy 3December

🥳 Happy #3December to all our fellows of the #3dprinting community 🥳 Let's celebrate our day and make the world a more sustainable, efficient and function-optimized place by #additivemanufacturing 🚀 Further information : Exclusive ...

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Case Study with Zeiss and Materialise

A Day’s Worth of Work in 20 Minutes: Automating MetalAM Process Parameter Development Learn more about the great collaboration between Materialise, Zeiss IMT and Rosswag Engineering to bring MetalAM process optimization and material qualifications ...

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PhD for Daniel Beckers

One week ago, our "Doctor of Metal Powder" officially defended his thesis. Since he entered Rosswag in 2017, he is responsible for the successful atomization of more than 40 different materials for our LPBF qualification process and many ...

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60,000 Metal AM parts produced since 2014

Wow 😮 New milestone achieved with 60,000 MetalAM parts produced since 2014 🥳 All this with 40 different materials 🚀 Big shoutout to SLM Solutions for our three SLM 280 systems that are running like a charm. They enable us to use meanwhile ...

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Wendelstein 7-X fusion reactor Metal AM parts Max Planck

MetalAM parts for the development of clean energy production at Wendelstein 7-X fusion reactor ☀️⚡🔋 Can you find our MetalAM parts at the Max Planck Institute for Plasma Physics in Greifswald? 🔍 We don't 😉 But we hope they do their ...

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BADEN VOLLEYS SSC Karlsruhe Sponsoring

New season for the BADEN VOLLEYS and we keep our fingers crossed for a successful season as a proud sponsor More information about the BADEN VOLLEYS: www.volleyball-karlsruhe.de

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Merle Menje Slide AM Paralympics Winter

Winter is coming ❄️ At the Paralympics in Tokyo, two-time European champion and wheelchair racer Merle Menje from once again narrowly missed out on a medal. The 17-year-old finished fourth in the 1500m in 3:28.64 minutes. She already finished fourth ...

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Metal AM Powder Recoater Test System

Check out our self-developed powder recoating test system for rapid characterization and quality assurance of metal powders! The disadvantage of regular material qualifications on LPBF systems: Every material/powder needs individual particle size fraction ...

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Metal AM Gymnastics Olympic Games

How fits MetalAM and Gymnastics together? 🤸 Interesting question during the Olympic Games in Tokyo 🇯🇵 As we have three active gymnasts in our Engineering team with Gregor Graf, Michael Flamm and Eric Meinzer, we see some pretty interesting ...

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Cost and lead time calculation of MetalAM parts

The cost and lead time calculation of #MetalAM parts and the individual process chain is often very complex and frustrating 😵 Why not use AI for more reliability ⁉️ ✅ The calculation process becomes faster than ever ✅ Even complex requests ...

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Better cool with

We proudly present another great article by our cooperation partner ARNO regarding the beneficial use of our additively manufactured grooving tools: ✅ The cooling lubricant can be directed precisely into the hot cutting zone ✅ Maximum cooling ...

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