Materials Monday

In unserer Reihe "Materials Monday" erhalten Sie jede Woche neue Einblicke und aktuelle Informationen rund um unsere Metall 3D-Druck Werkstoffe und Qualifizierungsprozesse.

Quality Assurance Upgrade by AMiquam

What's the most efficient in-situ quality assurance system for LPBF ❓ #MaterialsMonday Thanks to the master thesis of Navesh Patel the system from Amiquam, we are now able to deliver a comprehensive and volumentric documentation of the #MetalAM part ...

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AlSi10Mg Process Parameter for EOS M290

Unlock your #Lightweigth Potential with AlSi10Mg on EOS M290 systems and increase your productivity 📈 #MaterialsMonday Today we're highlighting an AlSi10Mg process parameter for an EOS M290 with optimized productivity. The process parameter is additionally ...

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Material Datasheet for Pressure Equipment

How to dimension additively manufactured components in accordance with the Pressure Equipment Directive 2014/68/EU ❓ #MaterialsMonday As part of our certification process, we derived a special material datasheet together with TÜV SÜD for the material ...

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Low-budget fatigue testing for AM parts

"Fatigue testing is too expensive - let's stick to tensile tests for AM parts" ⁉️ Does this sound familiar to you ❓ ➡️ We have the solution ❗ #MaterialsMonday ☝️ By the combination of an electrodynamic testing machine with the innovative ...

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Aluminium alloy Aheadd CP1 qualified

We added Aheadd CP1 from Constellium to our extensive #MetalAM materials portfolio on today's #MaterialsMonday 💥🚀 In addition to many test specimens, large-volume cylinder heads for automotive applications have already been produced successfully on ...

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AddiMap AISI 309 / 1.4828 Process Parameter

Unlock your #MetalAM Potential with AISI 309 / 1.4828 on AddiMap - The AM Platform on today's #MaterialsMonday Today we're highlighting AISI 309 (1.4828), a heat-resistant austinitic stainless steel for high-temperature applications. On the LPBF Process ...

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AddiMap at AMUG in Chicago

AddiMap at AMUG Additive Manufacturing Users Group) Conference Booth #70 on today's #MaterialsMonday Buy optimized parameters to double the build-up rate 🚀 Or sell unused data for money 🤑 These are just two of the many new business opportunities ...

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Tailored material properties

One material, one parameter set, one melt pool structure - but still tailor the material properties ⁉️ Unleash the full #MetalAM potential on #MaterialsMonday 🚀 Controlling the material properties and still obtain a consistent melt pool structure is ...

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New Aluminium alloy Aheadd® CP1

New aluminium alloy - new AM applications 🚀 Aheadd® CP1 from Constellium in qualification on #MaterialsMonday Aheadd® CP1 is a very promising alternative for the industry standard AlSi10Mg. Here are some key facts: ☑️ Al-Zr-Fe alloy system ...

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Rosswag installs the AMiquam monitoring system

Rosswag Engineering, a leading supplier of special metal powders, high-quality components and qualification services in the field of metal AM, installed the new AMiquam monitoring system based on EC sensor technology on their SLM 280 dual-laser machine. ...

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Survey Results for Material Innovations

We asked the #MetalAM community in which material groups you see the most innovations ✔️ Here are the results on #MaterialsMonday A clear victory for aluminium and titanium. Enough AM applications in the queue that are just waiting for the fitting ...

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Automotive Steel Q&T 42CrMo4 AISI 4140 1.7225

Q&T steel AISI 4140 / 1.7225 / 42CrMo4 with superior mechanical properties ready to #3DPrint 🚗⚙️💪 Plug&Print with AddiMap #MaterialsMonday The potential of #MetalAM for high-end automotive and industrial applications is enormous! And at Rosswag ...

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Wir fordern mehr Materialien!

☝️ WIR FORDERN MEHR MATERIALIEN FÜR DEN METALL 3D-DRUCK ☝️ #MaterialsMonday Fernab deutscher Straßen kämpft auch unsere Produktionsmitarbeiter für mehr Nachhaltigkeit: Eine größere Materialvielfalt für den Metall 3D-Druck führt zu mehr funktionsoptimierten ...

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DDMC 2023

Our vision for the future of AM parts: A uniform melt pool microstructure but locally tailored mechanical properties by LPBF processing 🚀 #MaterialsMonday Meet Gregor Graf at the "DDMC - Direct Digital Manufacturing Conference" in Berlin ...

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Trend for new AM materials continues!

The trend for new AM materials continues in 2023 🚀 Big support for our longtime strategy 💪 There are a lot of interesting articles to read about new materials for #MetalAM in the winter issue of the Metal Additive Manufacturing magazine and the 2022 ...

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Parameter booster for 316L

Parameter booster for 316L 🚀 Same quality but 80 % higher productivity 💥 Just buy, download and print 😮 There is so much potential in optimizing LPBF process parameters. Now it's your time to profit from our groundwork on AddiMap - The AM Platform ...

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Nickel-based Superalloy ABD-900AM

New material for high-temperature heat exchangers qualified 🆕🥳 Nickel-based superalloy ABD ® -900AM added to our extensive material portfolio ✅ #MaterialsMonday ABD ® -900AM from Aubert & Duval is optimized for high creep and tensile strength, ...

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AMiquam system installed

How do you check the quality of LPBF parts in-situ ❓ AMiquam technology installed successfully ✅ #MaterialsMonday Last week we installed the in-situ quality control technology from Amiquam on our SLM 280 from SLM Solutions. The wireless module with ...

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Metal powder snowballs for pre christmas season

Christmas feeling for today's #MaterialsMonday Our metal powder production at Rosswag Engineering is in a pre christmas mood. The CuSn alloy for the R&D project "ERBE" with main alloy component of tin turned out to form snow balls after ...

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Nickel Alloy Waspaloy

Waspaloy for #MetalAM on today's #MaterialsMonday 🚀 At Rosswag Engineering we are the only AM service provider with this nickel super alloy in our portfolio. And you can now buy the right process parameter for it on AddiMap - The AM Platform Waspaloy ...

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Bend it til you break it

Bend it 'til you break it ↕️ World's fastest and cheapest fatigue testing for the qualification of #MetalAM materials scales up 🚀 At the moment more than 100 test samples are tested on our electro-dynamic test system to prove the statistical significance ...

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NEO Award Review

Review: NEO Innovation Award 🏆 for the world's fastest #MetalAM material qualification on #MaterialsMonday It has already been 1 year since Rosswag Engineering and Edelstahl Rosswag were awarded with the NEO #Innovation Award from Technologieregion ...

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LPBF Material Database

You know any #MetalAM service provider with more qualified materials ❓ Check our extensive material database on #MaterialsMonday Our approach: More qualified materials to enable more functional optimized industrial applications and thus leverage the ...

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Automotive Steel 42CrMo4 AISI 4140 1.7225

Your standard Q&T steel AISI 4140 / 1.7225 / 42CrMo4 with superior mechanical properties ready to #3DPrint 🚗⚙️💪 #MaterialsMonday The potential of #MetalAM for high-end automotive and industrial applications is enormous! And at Rosswag Engineering ...

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Ultrastrong titanium alloys

Highest specific strength 💪 Metal #3dprinting ultrastrong titanium alloys with an unique microstructure on #MaterialsMonday Applications in aerospace, automotive and energy industry all have one thing in common: The demand for high strength materials ...

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LEGO with 316L

It doesn't always have to be a new #MetalAM material - playing LEGO with 316L on #MaterialsMonday Despite 316L is a well-known material since multiple years for the use in the LPBF process, there are always new possibilities to tune its properties ...

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#MaterialsMonday on tour

#MaterialsMonday on tour 🚌🗺️ at Alloys for Additive Manufacturing Symposium 2022 Gregor Graf and Philipp Schwarz are contributing the experiences and service portfolios of Rosswag Engineering and AddiMap to the symposium and collecting new insights ...

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Voxel-graded materials on AAMS 2022

Build a part with a uniform melt pool microstructure but modify the hardness locally by more than 20 % in-situ during LPBF processing ❓ Meet Gregor Graf and Philipp Schwarz at the "AAMS - Alloys for Additive Manufacturing Symposium 2022" ...

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AAMS 2022 Preview

Meet the material experts for #MetalAM at AAMS 2022 from 12th to 14th of September #MaterialsMonday Rosswag Engineering will participate in the "AAMS - Alloys for Additive Manufacturing Symposium 2022" organized by conference chairman Prof. ...

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Nickel-based Alloys for AM

Nickel-based alloys in #MetalAM are widely used and some are also very well researched. Most AM end users probably use Inc625 or Inc718. However, there are many new and qualified superalloys that can usefully expand the range of applications🚀 What ...

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Who cares about Metal AM materials?

Who cares about the diversity of #MetalAM materials ❓ #MaterialsMonday We see an increasing demand for special #MetalAM materials for new industrial applications and products. But the industrialization of #MetalAM is lagging behind because nobody wants ...

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AISI 309 / 1.4828 for heat exchangers

On today's #MaterialsMonday we would like to introduce you our high-temperature steel AISI 309 / 1.4828 ♨️ This material was qualified at Rosswag to produce functional optimized, high-temperature heat exchangers as part of the funded MultiSchIBZ project ...

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Bronze coatings for plain bearings

Bronze coatings as solid lubricant for plain bearings 😮 Multi-Material application for #MetalAM In order to design a sustainable and resource efficient coating process, Rosswag Engineering produced several copper tin alloy powders by gas atomisation. ...

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AddiMap: Process Parameter Marketplace

Exciting news on #MaterialsMonday! All #MetalAM process parameters and material data will be available soon on the B2B marketplace of AddiMap - The AM Platform! Wait until Formnext - Where ideas take shape 2022 to join the marketplace community or ...

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Bronze alloy CuSn10 for Metal AM

Even though the Bronze Age is long gone we added the bronze alloy CuSn10 in our extensive #MetalAM portfolio because it is widely used in industry 🚀 CuSn10 exhibits high elongation at medium hardness with a good wear resistance. Additionally CuSn10 ...

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Fatigue Testing of AISI 4140

How to validate the fatigue strength of thin-walled #MetalAM parts made by a new material? #MaterialsMonday Do you know what happens to the fatigue performance of your #MetalAM parts due to varying process parameters or powder property changes and ...

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AAMS 2022

Meet the material experts for metal additive manufacturing at AAMS 2022 MaterialsMonday This world-class event covers materials aspects of metal-based additive manufacturing technologies and is focused on the following topics: 🔵 Tailored alloys for ...

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Upscaling MetalAM material diversity

When will we see an exponential scaling of MetalAM material diverstity ❓ Learn more on MaterialsMonday We are bullish, that the #MetalAM technologies need a broader material diversity to leverage its full technological and economic potential. Great ...

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Modified alloy compositions Metal AM 316L paper

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Sourcing new LPBF materials

You need a new material for a promising LPBF application ❓ Learn how to increase your sourcing efficiency on MaterialsMonday We believe that more qualified materials and better parameters will lead to more industrial applications and a faster technology ...

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Additive Manufacturing of Copper

Copper is used by humans from circa 8000 BC - and is finally also processed by additivemanufacturing at Rosswag Engineering MaterialsMonday We did our preliminary parameter studies with pure copper on our small Alpha Laser system. 200 W on a 50 µm ...

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Chemical Analysis for Material Qualification

Melting, remelting and re-remelting… It's not easy to be a MetalAM material 😰 But do you know what is finally in your #MetalAM part❓ A lot of material experts are fine-tuning the chemical compositions of MetalAM materials down to the smallest ...

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Biden announces AM Forward program

President Biden is pushing AdditiveManufacturing demand with announced AM Forward program. But isn't there something missing 🤔 MaterialsMonday What the AM Forward program is intended to do for the AM community: 🔵 OEMs like GE, Lockheed, Raytheon, ...

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Dont wait too long

Don't wait too long ⏳ Start your MetalAM journey now on MaterialsMonday with your qualfied materials and applications 🚀 With a little luck, even for free 🤑 We believe that more qualified materials and better parameters will lead to more industrial ...

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Fatigue Testing of 42CrMo4

Metal powder impact on fatigue strength of thin-walled AISI 4140 parts ↕️ Learn more what happens if the PSD of your metal powder changes on #MaterialsMonday Best use-case of our novel system to test fatique performance of your thin-walled AM parts ...

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Special metal powders for AM

Various shades of special metal powders for a faster MetalAM industrialization on MaterialsMonday We believe that more qualified materials and better parameters will lead to more industrial applications and a faster technology adoption 💪🚀 ☑️ More ...

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Rapid qualification of Metal AM materials

Case study with Materialise, Zeiss Industrial Metrology and Senvol 🤝 Rapidly Qualifying New Alloys and Parameters for Laser Powder Bed Fusion 🚀 Together with these high-level partners, we worked in an industrial collaboration for an end-to-end parameter ...

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Ready for pressure equipment

How to produce parts by MetalAM according to the pressure equipment directive ❓ You definitely need a lot of samples and some statistics before 📊 MaterialsMonday When being certified by TÜV Süd for the production of high-quality metal powder and serial ...

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Fatigue testing for Metal AM

Validating the quality of MetalAM parts via static tests and micrographs is better than nothing - but not sufficient for part fatigue 🤔 #MaterialsMonday How do you test the fatique performance of your materials and especially regarding functionally ...

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New Specialis® paper released

Hard, harder … Specialis® 🔨 New paper for our exclusive high-performance Specialis® tool steel is now available 🆕MaterialsMonday Do you want to optimize your thermally stressed moulds, dies or tools with conformal cooling channels? Are ...

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More Metal AM materials with AddiMap

Your material is not yet qualified for Metal AM ❓ Get a free qualification worth €50,000+ on AddiMap | MaterialsMonday How to get that ❓ 🔵 Go to www.addimap.com and participate at the survey 🔵 One of the materials with the highest demand ...

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Metal AM materials selector

"… AM materials selector is seemingly highly sought by practitioners …" 🤔 MaterialsMonday Interesting outcome from the review paper "Alloy design and adaptation for additive manufacture". "Most materials processed ...

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Tailored Metal AM materials

You want it hard or soft ❓ Tailor the mechanical properties of your material to use full potential of the #MetalAM process ❗ Learn more on #MaterialsMonday Why just use the LPBF process for the production of complex parts, when you can also realize ...

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Invar36 for optoeletronics and sensor systems

You know the Invar effect ❓ The relative lack of expansion with temperature changes was even awarded with the Nobel prize in 1920 🏆 MaterialsMonday The Iron Nickel Alloy Invar 36 / FeNi36 / 1.3912 is currently equipped on one of our MetalAM LPBF systems ...

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Start the year with better LPBF parameters Materials Monday

✔️ Same system ✔️ Same material 🚀 Up to 86 % increased productivity of your LPBF processes 📈 Start the year 2️0️2️2️ with better LPBF parameters and earn more 🤑 MaterialsMonday Repost Machine runtime is still the primary cost driver in MetalAM❗ ...

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Nickel based Superalloys for demanding applications

MetalAM and nickel-based superalloys are the perfect combination for high-end applications - especially in demanding temperature ranges and extreme enviroments🚀 At Rosswag Engineering we have several nickel-based alloys in our material portfolio for ...

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Materials overview

You want to have a look at our extensive MetalAM material portfolio ❓ Come to our new subsite on #MaterialsMonday Have a first look in 🇩🇪: www.rosswag-engineering.de Google helps until we publish the translated English version: www-rosswag--engineering-de ...

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Fatigue Testing for Metal AM 42CrMo4 1.7225 Flat bending

↕️ Shake it like a … Q&T steel for highly dynamic applications on #MaterialsMonday How do you test the fatique performance of your materials and thin-walled parts ❓ We took our exclusive MetalAM Q&T steel 42CrMo4 / 1.7225 / AISI 4140 ...

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Fast-forward material qualifications Holistic Metal AM

Fast-forward #MetalAM material qualifications ⏩ The provided value of our process chain is more than just the linking of the single processes #MaterialsMonday Our vision since 2014: Build the world's most efficient qualification framework for new #MetalAM ...

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Tailor-made Metal AM materials LPBF

Why to use tailor-made MetalAM materials ❓ MaterialsMonday A look in the future from Olaf Diegel and Terry Wohlers in the latest issue of Metal Additive Manufacturing magazine "Today, only a few alloys, such as Scalmalloy, have been developed ...

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Dual-Laser LPBF in slow motion

Synchronized 💥 Dual-Laser 💥 LPBF processing @ 400.000 fps ➡️ Unlock full potential of #MetalAM for voxel-graded materials 🚀 on #MaterialsMonday Why just use the LPBF process for the production of complex parts, when you can also realize function-optimized ...

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Metal AM materials at scale

#Metal AM materials at scale 📏📈 #MaterialsMonday 400 materials for forging vs. 40 materials for #3dprinting 😮 We see the lack of MetalAM industrialization every day, when we compare the materials inventory between Metal AM and forging in quantity ...

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42CrMo Metal AM Material Properties

Have you always wondered if #MetalAM materials can keep up with forged materials❓ Through extensive optimization, our team at Rosswag Engineering achieves significantly better mechanical properties with 42CrMo4 (AISI 4141) compared to conventional ...

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Dynamic Loads in Additive Manufacturing

Is Additive Manufacturing ready for dynamic loads❓ #MaterialsMonday The dynamic load capacity of AM parts is often a problem for highly stressed components. However, with the right parameters and heat treatments, AM materials are on par with conventional ...

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We want more Metal AM materials industrialization

Who cares about the fast qualification of new MetalAM materials ❓ MaterialsMonday We see an increasing demand for special MetalAM materials for new applications and products. But the industrialization of MetalAM is lagging behind because nobody wants ...

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Preventing the failure of Metal AM parts

How to prevent failures of critical MetalAM parts? 🤕 MaterialsMonday Metal 3dprinting is emerging from prototyping towards the production of serial and safety-relevant parts. However, this also increases the risk of failures and critical voices on ...

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Exclusive Metal AM materials by Rosswag

Ever wanted to use #MetalAM to optimize your product oder manufacturing process and the required material wasn't available ❓ That was our trigger to establish the world's fastest material qualification process for LPBF 🚀 #MaterialsMonday More than 40 ...

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Dual-Laser LPBF Processing of Specialis®

🆕 Open Access paper: Unlock full potential of #MetalAM for voxel-graded materials with synchronized 💥 Dual-Laser 💥 LPBF processing 🚀 #MaterialsMonday Why just use the LPBF process for the production of complex parts, when you can also realize function-optimized ...

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Increase material variety Metal AM Forum MaterialsMonday

Will the industrialization of #MetalAM ❌ fail ❌ because nobody wants to take the costs and risks for material qualification ❓ #MaterialsMonday Harsh statement - but we see some strong indications: ❌ System providers focus on system sales and don't ...

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Specialis® Datasheet

Hard, harder … Specialis® 🔨 The datasheet for our exclusive high-performance maraging hot-work tool steel is now available 🆕🎉#MaterialsMonday Do you want to optimize your thermally stressed moulds, dies or tools with conformal cooling channels? ...

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Increase material variety in Metal AM

Ultra-fast material qualification for Metal AM

While ultra-fast 🚀 grocery delivery 🥫 from Gorillas, Flink and others is a trend excessivly funded from VCs, we take a look at similarities to our ultra-fast material qualification for Metal AM #MaterialsMonday If you are cooking and miss an essential ...

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Exponential Growth of AM Material Patent Applications

Exponential growth of AM material patent applications ➡️ Is the exponential growth of qualified AM materials for industrial systems the next step ❓ 📈 The number of metal AM material patent applications increased from 163 to 532 in the years 2014 to ...

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AlMgty on #MaterialsMonday ?? Next generation of Aluminium materials for LPBF ??

After the successful qualfification of the AlMgty 80 metal powder by Fehrmann Alloys GmbH & Co. KG on our SLM 280 HL systems, we are ready to work on customer projects. The AlMgty alloy offers great mechanical properties, a high corrosion resistance ...

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AM Materials Monday What is your next Metal

What is your next Metal AM Material ❓ #MaterialsMonday Our world's fastest 🚀 qualification process for new LPBF materials offers unique added values to your development processes: 📅 Initial results from laboratory after 4 weeks ➡️ No time and ressources ...

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Function specific fatigue testing thin-walled AM parts

Since we offer tailored materials for metal AM, we also care about the safety of your applications, components and not to forget your health. Therefore we started to investigate the fatigue behaviour of AM-processed metals in the oscilating flat bending ...

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Rosswag adds fourth LPBF system to expand AM capabilities

MaterialsMonday 🔨 New high-strength tool steel alloy Specialis® featured in the x-technik Magazine 📰 With the AM alloy Specialis®, Rosswag has the exclusive access to a new solution for high-strength tooling applications in its unique material ...

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MaterialsMonday - I AM heat-treatable

Now it's getting more and more special. On this #MaterialsMonday we present you the first special alloy, which is well-known in conventional production technologies. Stay tuned and don't miss the information about our standard and special alloys during ...

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MaterialsMonday

The requirements regarding the materials in use are steadily increasing in the AM market. As part of a GER-CAN research project (HiPTSLAM), the development of high-performance tool steels for AM is a promising topic regarding the acceptance of LPBF technology ...

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MaterialsMonday - How to start with a new AM material qualification?

Let's have a look on the initial steps for the metal powder production of a new high-strength tool steel.

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MaterialsMonday - I AM Duplex

And still every Monday is #MaterialsMonday and we will give you an insight into our extensive material portfolio. Stay tuned, take the chance to inform yourself about already published materials and don't miss the information about our other special alloys ...

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MaterialsMonday - I AM a Turbine

It's #MaterialsMonday again and we are happy to present you something very special. Stay tuned and don't miss the information about our standard and special alloys during the following weeks. This week we present the Nickel-based Superalloy Waspaloy. ...

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MaterialsMonday - I AM Stable

As always, the week starts with #MaterialsMonday. Stay tuned and don't miss the information about our standard and special alloys during the following weeks. This week we present the Iron Nickel Alloy Invar36®.

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MaterialsMonday - I AM Strong

Every Monday is #MaterialsMonday and we will give you an insight into our extensive material portfolio. Stay tuned and don't miss the information about our standard and special alloys during the following weeks. This week, we present the well-known ...

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MaterialsMonday - I AM Stainless

We are starting a new series: Every week on #MaterialsMonday we will give you an insight into our extensive material portfolio. Stay tuned and don't miss the information about our standard and special alloys during the following weeks. This week, we ...

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MaterialsMonday - I AM Lightweight

The series continues: Every week on #MaterialsMonday we will give you an insight into our extensive material portfolio. Stay tuned and don't miss the information about our standard and special alloys during the following weeks. This week, we present ...

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